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5960 Inglewood Drive
Pleasanton, CA 94588
925·245·3400
P/N: 03589-000, Re
v G
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Adept Cobra
1
Table of Contents
5
List of Figures
9
Introduction 1
11
Adept Amps-in-Base (AIB™)
12
1.3 Safety Precautions
13
Adept Robot Safety Guide
14
1.7 Installation Overview
15
1.9 How Can I Get Help?
16
Robot Installation 2
17
2.3 Repacking for Relocation
18
2.5 Mounting the Robot
19
Robot Mounting Procedure
20
System Installation 3
23
3.2 System Cable Diagram
24
Installing AIB XPANEL Cable
25
PC Requirements
26
Installing Serial Cable
26
Connecting 24 VDC
30
Specifications for AC Power
31
IEC 1131-2
32
IEC 1131-4 for additional
32
200–240 VAC
33
Ground Point on Robot Base
35
System Operation 4
37
Status Panel for
38
Displaying Fault
38
Z Brake-Release
38
Brake Release Button
39
4.4 Front Panel
40
Adept XIO Termination Block
42
XIO Connector
43
XIO Input Signals
44
Adept-Supplied Equipment
45
User-Supplied Equipment
45
XIO Output Signals
46
1.0 A @ 50°C ambient
46
1.5 A @ 25°C ambient
46
Pin 9Pin 1
48
Pin 18Pin 10
48
Pin 19 Pin 26
48
Pin 1Pin 13
49
Pin 14Pin 25
49
Cobra i600/i800
52
Internal Circuits
52
Front Panel and T2 Circuits
52
User-Supplied Circuits
52
Adept Front Panel Schematic
53
Remote Manual Mode
54
4.8 Turning On the System
55
Enabling High Power
57
Verifying E-Stop Functions
60
Maintenance 5
61
5.3 Checking Safety Systems
62
Required Grease for the Robot
63
Lubrication Procedure
63
Section A-A
64
Upper Quill Grease Locations
64
Lower Quill Grease Locations
64
Removing the AIB Chassis
65
Installing a New AIB Chassis
67
Groove in robot base
68
5.8 Replacing Encoder Battery
69
Encoder Battery Pack
70
Optional Equipment
71
Installation 6
71
Installing the Flange
72
User Air Lines
72
User Electrical Lines
73
6.4 Internal User Connectors
74
SOLND Connector
75
OP3/4 Connector
75
EOAPWR Connector
76
ESTOP Connector
77
Introduction
79
Tools Required
80
Procedure
80
Pem nuts to mount the
81
Connector for the
81
Spare air line
81
Joint 1 Adjustable Hardstops
84
Hardstop Value
85
Recommended Joint
85
Limit Softstop
85
Joint 2 Adjustable Hardstops
86
Joint 2 Adjustable
87
Hardstop Plates Installed
87
Joint 2 Fixed Hardstop
87
Block installed on
87
± 21° Lower limit: – 20°
89
± 81° Lower limit: – 80°
89
± 51° Lower limit: – 50°
89
Technical Specifications 7
91
Units in mm
92
Detail A
94
Dimension Drawings
95
Technical Specifications
96
Cartesian Limits
97
300 mm (11.8 in.)
97
7.2 Robot Specifications
99
Cleanroom Robots
101
8.2 Connections
102
8.3 Requirements
102
8.5 Maintenance
103
Lubrication
104
Numerics
105
Pleasanton, CA 94588
110
925·245·3400
110
5960 Inglewood Drive
110
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